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  • Career Information


    Chemical Plant and System Operators

    Control or operate an entire chemical process or system of machines.

    Regulate or shut down equipment during emergency situations, as directed by supervisory personnel. Start pumps to wash and rinse reactor vessels, to exhaust gases and vapors, to regulate the flow of oil, steam, air, and perfume to towers, and to add products to converter or blending vessels. Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks. Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, and product quality. Defrost frozen valves, using steam hoses. Direct workers engaged in operating machinery that regulates the flow of materials and products. Inspect operating units such as towers, soap-spray storage tanks, scrubbers, collectors, and driers to ensure that all are functioning, and to maintain maximum efficiency. Repair and replace damaged equipment. Supervise the cleaning of towers, strainers, and spray tips. Calculate material requirements or yields according to formulas. Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment. Draw samples of products, and conduct quality control tests in order to monitor processing, and to ensure that standards are met. Gauge tank levels, using calibrated rods. Interpret chemical reactions visible through sight glasses or on television monitors, and review laboratory test reports for process adjustments. Monitor recording instruments, flowmeters, panel lights, and other indicators, and listen for warning signals, in order to verify conformity of process conditions. Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, and yields. Notify maintenance, stationary-engineering, and other auxiliary personnel to correct equipment malfunctions and to adjust power, steam, water, or air supplies. Patrol work areas to ensure that solutions in tanks and troughs are not in danger of overflowing. Record operating data such as process conditions, test results, and instrument readings.

    Production and Processing -- Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods. Chemistry -- Knowledge of the chemical composition, structure, and properties of substances and of the chemical processes and transformations that they undergo. This includes uses of chemicals and their interactions, danger signs, production techniques, and disposal methods. Mechanical -- Knowledge of machines and tools, including their designs, uses, repair, and maintenance. Mathematics -- Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

    Operation Monitoring -- Watching gauges, dials, or other indicators to make sure a machine is working properly. Operation and Control -- Controlling operations of equipment or systems. Science -- Using scientific rules and methods to solve problems. Reading Comprehension -- Understanding written sentences and paragraphs in work related documents. Mathematics -- Using mathematics to solve problems. Critical Thinking -- Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems. Active Listening -- Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times. Quality Control Analysis -- Conducting tests and inspections of products, services, or processes to evaluate quality or performance. Systems Analysis -- Determining how a system should work and how changes in conditions, operations, and the environment will affect outcomes. Judgment and Decision Making -- Considering the relative costs and benefits of potential actions to choose the most appropriate one.

    Control Precision -- The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions. Information Ordering -- The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations). Reaction Time -- The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears. Problem Sensitivity -- The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem. Written Comprehension -- The ability to read and understand information and ideas presented in writing. Oral Comprehension -- The ability to listen to and understand information and ideas presented through spoken words and sentences. Near Vision -- The ability to see details at close range (within a few feet of the observer). Oral Expression -- The ability to communicate information and ideas in speaking so others will understand.

    Controlling Machines and Processes -- Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles). Monitor Processes, Materials, or Surroundings -- Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems. Inspecting Equipment, Structures, or Material -- Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects. Getting Information -- Observing, receiving, and otherwise obtaining information from all relevant sources. Handling and Moving Objects -- Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things. Identifying Objects, Actions, and Events -- Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events. Communicating with Supervisors, Peers, or Subordinates -- Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person. Evaluating Information to Determine Compliance with Standards -- Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.